Floor tile!

Somehow, Nik and I still manage to surprise ourselves when we actually get things done in a weekend…and this weekend was a particularly productive one. At some point on Saturday, I actually said to Nik, “But are you sure we want to do this all today? This is a problem because then we’ll have nothing to do Sunday.” And then he glared at me and reminded me that it’s ok to do nothing once and a while. But then we found things to do all day Sunday anyway!

Thursday night after work we got the last batch of mortar mixed up to get the rest of the cement board adhered to the subfloor.

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Saturday morning I sent Nik to Lowe’s to buy the floor tile while I bumbled around the house doing something I can’t remember that seemed important at the time. We were planning to cut a couple rows of tile at a time then lay them in mortar, then continue with the next few rows, but this quickly turned into us deciding to precut all the tiles to size and laying them out with spacers. With all this work happening up on the second floor…and the tile saw outside on the other side of the garage, running up and down stairs to cut a tile while mortar is drying in the bucket didn’t seem like a good idea. So after all the measuring and cutting we progressed to this:

As planned, we left that cut out around where the shower base is, and this will have to be finished once that is in (hopefully this week!).

Here’s Nik trimming out around the toilet pipe – he used the same technique he used in our downstairs bathroom, making thin cuts he could then tap out and use the tile nippers to get the nubs:

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So once everything was laid out, we got ~18 lbs of mortar mixed up – we used TEC latex modified thin set porcelain mortar, about $20/50 lbs, for those who are curious. We thought 2 of the 18 lb batches should do the whole room. And then we started spreading – we used a 1/4″ trowel, spread it, placed a tile, then added a 1/8″ spacer. Then we used a piece of wood and a mallet to help settle the tile.

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For those who thought I wasn’t “contractor” material – I promise I’m getting close. Next time I just have to wear lower underwear and I’ll be the real deal!

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After our first 18 lb batch, we went to mix the second batch, so I dumped all the water required for 18 lbs in with the first 6 lbs, then realized I only had another 9 lbs of dry powder to mix in. A mere 3 lbs short. Nik agreed to make a quick run to Lowe’s for another 50 lb bag (thankfully only 5 min away), and as he was backing out of the driveway, I was messing with the power drill and the mixing attachment that stirs the mortar, and I somehow dropped the drill INTO the mortar bucket with the 6 lbs of very runny mortar in it. The drilled was immersed – mortar in every vent and crevice. Nik basically just glared at me (not the first time that day…), muttered something incoherent and angry under his breath, and drove away. I dragged the dripping drill to the backyard and hosed it off as best I could, praying I wasn’t totally ruining the motor with the water. Amazingly, it started right back up when I plugged it in. Whew!

So we got the new 50 lb bag opened up so I could get my last 3 lbs out of it, then finished the second half of the tile-setting. Here’s the last tile going in! This seems like a stupid spot for the last tile but we had to do the doorway first since the door had to be closed to do those…but you can’t step on the tile for 24 hours after laying it. So I closed myself in the bathroom and stood where this last tile would be, then hopped over into the bedroom and reached across to do this last tile. Luckily, the spacing worked out pretty well. The grout line around this last tile ended up a smidge large, but I’ll take it.

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So, here is the finished project as of 6:30pm on Saturday:

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Most of the wonky spots where a tile laid low or high seem to be ok – we knew where to expect these spots from laying out the tiles first without mortar, so we were able to lay a little extra mortar or tap the tile a bit more to even out the corners in these spots.

So onto our supposedly lazy Sunday. We went out for a relaxing breakfast, came back and watched Fixer Upper reruns for an hour, then felt motivated enough to start working on the vanity. Our plan for this was to lop off the bottom portion (where the kickplate is), mount it on a flat sheet of plywood for support, then add feet to lift it higher. We’ll have to put some sort of trim and/or apron piece to cover the plywood and where the feet meet the piece, but we still have to figure that out once we pick out feet.

Here’s how the vanity started:

We dragged it out to a shady corner of our driveway, and Nik used the multitool jigsaw to cut a neat line along the sides and back:

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That worked out nicely on the sides, but the back had a really flimsy piece of MDF at the bottom so we actually took that side an inch further and added a new more-solid piece of wood to support the back. Then we cut a piece of 3/4″ OSB board (the remnants of what we used to repatch the bathroom floor) to the side of the bottom.

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We attached this piece with wood glue and some finishing nails. We’re aiming for a 34″ tall vanity, which will require legs somewhere in the 6″ range to get it to that height. Then we gave the whole body a sanding with the orbital sander, and I did the drawers and doors by hand. Now we’re ready for primer!

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Here’s a closeup of how the base meets the plywood now:

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We have a few colors in mind for the vanity – we’ll probably use something off white, to brighten up the room since the floor is on the darker side. But we want to actually get the vanity top out of the box and compare colors with that, and wait to see what color shower pan we end up with before we make the final decision.

This coming week will hopefully include getting our shower pan installed so we can finish that last small area of tile. Once that is done, we’ll grout the whole floor – likely with a darker gray grout. I’d also like to figure out vanity legs and trim, because as soon as we get that built, we can move the vanity back into the room and things will really start coming together.

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